Disc Filter | Microtamiz ROTADRUM ® is an equipment for the micro filtration of solids, monobolck equipment and highly robust, clear passage of at least 10 microns, light step up to 1000 microns.

Given its compact and rugged design this machine can work without problem for 24 hours a day for long periods of time without requiring maintenance.

Disc Filter | Microtamiz ROTADRUM ® can be supplied in compact version or for installation in civil engineering.

COMMON APPLICATIONS.:
> Tertiary treatment of municipal wastewater.
> Pre-treatment of drinking water.
> Treatment of storm water.
> Treatment of water for industrial processes.

MAIN ELEMENTS.:

Cylinder Filter., Executed entirely in stainless steel AISI-304 or 316, the cylinder is constructed in a special machine designed for it, this element has two end caps which along with a metal framework supporting the fabric filtration, which is easy removal or adjustment.
- Filter mesh 10 to 1,000 microns made of polyester. Also available in stainless steel AISI 316L (10 to 1,000 microns).
- Modular design.
- Easy access to insert cylinder from outside the filter, quickly and easily.
Enclosure or rack.: In strong welded mechanical construction quality stainless steel AISI-304 or 316, provided with input and output connections, anchor leg, sealing elements, etc …

Waste disposal system.: This is done via a combination of water sprinklers, rotating cylinder itself and the hopper filter driving the waste itself is located inside the filter cylinder.

Drive.: By means of a worm gear motor, a generously sized, fixing by means of a torque arm, estimated minimum motor protection IP-55, insulation class F

CHARACTERISTICS.:
- Suitable for filtration of small particles.
- System applications suitable for municipal wastewater reuse.
- Equipment available in different diameters 0.5, 0.8, 1.2, 1.6, 2.0, 2.4 and 2.8 meters.
- Automatic cleaning system with filtered water under pressure, level sensor activated.
- Different versions and standardized models of equipment that allow them to adapt to multiple needs.
- Made of stainless steel (AISI 304 or AISI 316L) and available in special materials depending on the application.
ADVANTAGES AND BENEFITS.:
- Wide range of solids concentration in the water to be treated.
- Mesh filter from 10 to 1,000 microns, depending on application.
- Production equipment with capacities from 10 to 5400 m3 / h.
- Compact design requires up to 75% less floor space compared to deployment of conventional sand filter.
- Low investment costs, compact design.
- Minimize energy costs, since the filtering is done by gravity.
- Continuous operation, including washing phase.
- Very easy access to all filter elements.
- Easy operation and maintenance.

We have the Omega model belt filter 100000 ®, Which is designed for continuous mechanical dewatering industrial sludge or urban.

The company has its own exclusive laboratory ESTRUAGUA where you can study the different types of mud and provide solutions tailored to each client’s needs, thereby providing an additional benefit to end customers. This is the guarantee offered by the equipment manufactured in ESTRUAGUA.

ESTRUAGUA is not just a company producing electromechanical equipment, can also provide engineering solutions and process due to the experience of its staff of technical engineers who have extensive experience in the field.

- TECHNICAL DATA.

Of all the bands and filter manufacturers tables thickeners ESTRUAGUA wants to propose high-efficiency equipment, a new design utilizes all the available spaces possible and takes into account a very easy operation and low maintenance.

ESTRUAGUA offers a wide range of band filters that are selected with respect to the needs of each client and the required capacities. Each band filters have the following conditions:

- Components of high-quality construction (stainless steel 304).
- Low energy consumption and economic cost of operation.
- Simple operation, which is “friendly” to the operator.
- Has a line security system which is well above the standards of other teams.
- Simple access to the interior of equipment and components for monitoring and maintaining it.

- PRINCIPLE.

BANDA FILTER OMEGA model 100000 ® is built with a frame made of stainless steel and includes a level sensor and a sludge distribution system at the entrance, by gravity drainage area is composed of a group of mud tresbolsillo separators to facilitate the drainage area compression and shear alternating. Includes a mechanical tension bands, performing traction motor through a gear motor, continuous zone of fabrics washing, automatic centering, hoppers that enable filtering water recovery, electrical wiring and air lines. They are optional peripheral equipment, hoppers odor control and general control panel.

- TABLE OF SELECTION.

The data flow of sludge is only a reference, it is advisable to consult the technical department of the company to the proper selection of equipment.

With the Omega band filter design has sought to make the process continuous mechanical dewatering of sludge from industrial or urban.

ESTRUAGUA has its own laboratory which seeks to characterize different types of mud and offers the best solution for each client, so that provides a greater benefit to end users. This is the guarantee offered by the equipment manufactured by ESTRUAGUA.

ESTRUAGUA is not only a producer of electromechanical equipment, as well as concept and process engineering solutions, because the experience of its staff of technical engineers with extensive experience in the sector.

- TECHNICAL DATA.

Of all the bands and producing tables thickeners filters on the market, wants to propose ESTRUAGUA equipment with high efficiency, innovative design, building as much as possible espaciones of available and taking into account an operation be simple and low maintenance .

ESTRUAGUA manufactures a wide range of band filters that are selected according to the needs in each case and the skills required. Each filter band can cover the following features:
- Are components of high quality construction (stainless steel construction).
- Consumption and reduced cost of operation.
- Simple process that is “friendly” to the operator.
- Have security systems over the standards of other similar machines.
- Easy access into the system and components thereof for maintenance and production supervision.
- Visual inspection of the entire filtration process from beginning to end.

- PRINCIPLE.

Our band filter Omega 1000 ® consists of a frame made of stainless steel 304, the power system and distribution of sludge in the entrance area by gravity drainage through a set of separate elements in design tresbolsillo mud to make it easier to drain an area of medium pressure adjustable by means of a pneumatic piston, a high pressure zone is characterized by the way in an “S”, a traction engine that produces by a gear motor, an area of ​​continuous washing of fabrics, centering system ultrasonic sensors and systems for tension bands, water recycling bins filtration, piping and wiring. The device can be manufactured with peripheral equipment if needed, hoppers for odor control and a control board for the general.

- TABLE OF SELECTION.

The mud flow data is only a reference, so we advise you to consult our technical department to make a proper selection of equipment.

Our Omega band filter is designed for continuous mechanical dewatering industrial sludge or urban.

ESTRUAGUA has its own laboratory where he studied the different types of mud to provide solutions tailored to the needs of each client, so that provides an additional benefit to end customers. This is the warranty offered by ESTRUAGUA teams.

ESTRUAGUA is not just a company that manufactures electromechanical engineering IT solutions and process, due to the experience of its staff of technical engineers who have extensive experience in the sector.

- TECHNICAL DATA.

Of all the companies that manufactured bands and panel filters thickeners ESTRUAGUA offers equipment with high efficiency, a new design maximizes the space available and takes into account a simple operation and low maintenance.

ESTRUAGUA offers a wide range of band filters that are selected according to each client’s needs and capabilities needed. Each band filters have the following characteristics:

- Building components are of high quality (grade stainless steel 304).
- Reduced energy consumption and cost of operation.
- Simple operation, which is “friendly” to the operator.
- Features online security systems that are above the standards of other similar equipment.
- Easy access into the computer and its components for monitoring and maintenance.

The filter band of smallest measure of billing the Omega series is equipped with hoppers ESTRUAGUA by line specification.

- PRINCIPLE.

BANDA FILTER OMEGA model SC ® consists of a frame made of stainless steel and includes a level sensor and a system of distribution of sludge in the entrance area runoff by gravity that integrates a group of mud tresbolsillo separators to facilitate drainage, compression zone and alternating shear. It also consists of a mechanical tension bands, performing traction motor through a gear motor, wash cloths zone continuous recovery rafts get filtered water, hoppers produced odor control, electrical wiring and air lines. They are optional peripheral equipment, the general control panel and odor control hoppers.

The model of each filter band is chosen according to the mass load per hour and square meter of bandwidth. The load supported by the computer changes to the type of sludge and its concentration.

- TABLE OF SELECTION.

The type of filter band should be selected according the mass load meter per hour and bandwidth. The load supported by the team is different depending on the type of sludge and its concentration.
For the selection of the team please contact ESTRUAGUA representatives, indicating a concrete sludge characteristics to be treated.

Our band OMEGA filter CC ® is designed for mechanical dewatering sludge continues for urban or industrial type.

In ESTRUAGUA have our own laboratory for characterizing the different types of mud to offer solutions for every customer requirement, so that pays off an additional benefit to end users. This is the guarantee offered by ESTRUAGUA teams.

ESTRUAGUA not only a manufacturer of electromechanical equipment, IT solutions and process engineering, due to the experience of its technical team of engineers with extensive experience in the sector.

TECHNICAL DATA.

Combined Team Omega CC ® has been designed for a continuous mechanical dewatering industrial sludge or urban.

This technique is very simple operation and compact, includes a table features gravity thickener and filter band.

- Made of stainless steel AISI 304L.
- Easy to maintain and control.
- Very economical, low operating costs.
- Fully covered hoppers by covering all equipment, stopping odors and noise.
- The compact design to save space.

PRINCIPLE OF OPERATION.

The mud that has been pre-treated for dehydration comes from the top through the inlet flange of sludge. This sludge is being spread evenly over the band. Water that contains it passes through the band and is channeled into a tank. For waste water, mud ruts created by the combs in the area.

The mud is thrown into a band of finer filtration opening to facilitate pressing.

Mechanical Thickeners Ep-009, are used for the concentration of solids and clarification of liquid decanted. Consists primarily of a tank (usually concrete) with a circular bottom sloping conical-trocar into this. On the same are mounted mechanical equipment will be used to collect the sludge for disposal.

The raw water is fed to the upper feed roller located in the center and at the top, almost completely submerged, this cylinder has the mission to eliminate the possible turbulence in the inflow and provides a downward liquid .

Decanted sludge to the bottom of the team are drawn into the cone from where they will be evacuated, the clarified water and solid debris, spills over the weir (Sawtooth 90 °) to a collection channel to continue the process of interest.

Composition:

- Gateway static.
- Vertical axis and sweeping arms.
- Motor Group.
- Sweep mud pit.
- Central Bell food.
- Spillway.

Features:

Gateway .- Fixed diametrically support of the whole thickener. Built in rolled steel sections or civil work, railings and built fabric, is implanted in the walls of the enclosure.

Vertical axis and sweeping arms .- Suspended head control and supportive of it, built in tubular profile with the corresponding flange and braces, sweep blades welded to the arms, bolted plates with neoprene reinforcement built into the blade, the overall construction of such equipment will to be carbon steel hot-dipped galvanized or stainless steel.

Drive unit .- Central drive consists of a gearmotor which directly attacks the main shaft. Must be equipped with a torque limiting device for protection against overloads.

The team are designed to minimize the noise of mechanical and aerodynamic performance also may be continuous or sequential.

Sweeper sludge pit .- Fixed at the bottom of the vertical shaft by screws, used to clean sludge pit and is built in rolled and plates with their reinforcements, carbon steel construction hot dip galvanized or stainless steel.

Central supply bell .- Suspended metal gateway or civil works via threaded rod, enveloping the central vertical axis, is submerged in the liquid almost completely. Constructed of carbon steel hot-dipped galvanized or stainless steel.

Spillway .- Located on the upper peripheral channel clarified water collection, built in aluminum or stainless steel, sawtooth notches in order to facilitate the regulation, its attachment is made directly to the civil works.

Introduction:

The arrival of the thickened sludge that must be done below the bottom or top, in case there is a risk of clogging of pipes. (Recommendation above)

The thickened sludge disposal is generally carried out through a pipe located under the bottom. In some difficult cases, the mud can be disposed at the top.

It is very useful to have, under the background of an access gallery.

In general, the thickener should be discouraged provided with a central pit of sludge without blades and devices that do not occupy more than one sector and those whose sludge extraction takes place from wells located on the periphery.

The drive device thickened sludge extraction can be automated using a programmer or a concentration analyzer.

Composition:

- Gateway.
- Extension.
- Car driver.
- Kingpin.
- Scrapers background and hangers.
- Thickening Pegs phones.
- Central Hood deflector.

Features:

Gateway .- Supported at one end onto the spindle and solidarity on the other with the motor car, built in carbon steel profiles with metal framework for step and rail.

Runway extension .- Articulated set the gateway itself, serves as a subject of one of the arms that support a set thickener scraper picks background-thickening.

At one end, the car is driven solidarity, thereby leaving with the gateway, a set diametral.

Truck driving .- Welded construction is composed of a driven wheel and a driver, which is driven by a direct drive gear motor.

Car driven .- Welded construction is composed of two wheel drive. Solidarity with the group going extension of runway.

Kingpin .- It consists principally of a large diameter bearing, an articulate which supports one end of the main walkway, and making brushes collector current. Joint sealed and designed to withstand all kinds of efforts, which may cause unevenness in the raceway.

Background scrapers and suspension brackets .- Neoprene blades mounted on a carbon steel hot-dip galvanized welded to turn to for support frames. Two stands, one suspended from the main walkway and the other in the extension, moving the two sets of blades.

Mobile picks thickening .- Constructed of rolled steel sections, are attached to portarasquetas (frame), thus turning the bridge.

Central bell deflector .- Built in steel reinforcement and profiles, is to reassure the water making a distribution throughout the enclosure.

STAY THICK OF SPADES – SERIE EP-009.D ®

INTRODUCTION:

The arrival of the thickened sludge that must be done below the bottom or top, in case there is a risk of clogging of pipes. (Recommendation above)

The thickened sludge disposal is generally carried out through a pipe located under the bottom. In some difficult cases, the mud can be disposed at the top.

It is very useful to have, under the background of an access gallery.

In general, the thickener should be discouraged provided with a central pit of sludge without blades and devices that do not occupy more than one sector and those whose sludge extraction takes place from wells located on the periphery.

The drive device thickened sludge extraction can be automated using a programmer or a concentration analyzer.

COMPOSITION:

· Gateway.
· Extension.
· Shopping driving.
· Central pivot.
· Bottom scrapers and suspension brackets.
Pegs thickening · phones.
· Campaign central baffle.

Features:

Gateway .- Supported at one end onto the spindle and solidarity on the other with the motor car, built in carbon steel profiles with metal framework for step and rail.

Runway extension .- Articulated set the gateway itself, serves as a subject of one of the arms that support a set thickener scraper picks background-thickening.

At one end, the car is driven solidarity, thereby leaving with the gateway, a set diametral.

Truck driving .- Welded construction is composed of a driven wheel and a driver, which is driven by a direct drive gear motor.

Car driven .- Welded construction is composed of two wheel drive. Solidarity with the group going extension of runway.

Kingpin .- It consists principally of a large diameter bearing, an articulate which supports one end of the main walkway, and making brushes collector current. Joint sealed and designed to withstand all kinds of efforts, which may cause unevenness in the raceway.

Background scrapers and suspension brackets .- Neoprene blades mounted on a carbon steel hot-dip galvanized welded to turn to for support frames. Two stands, one suspended from the main walkway and the other in the extension, moving the two sets of blades.

Mobile picks thickening .- Constructed of rolled steel sections, are attached to portarasquetas (frame), thus turning the bridge.

OPERATING SYSTEM
* Continuous Operation

1. Water enters the chamber circular reassuring
2. The flow decreases and the particles with SG1 has a tendency to be placed in the
tank bottom
3. A slowly rotating blade creates a vortex area that acts only on the
particles of lower density and pushes them to spiral upward out of the
camera
4. The sand particles are deposited more densely in the lower chamber and nest at the bottom

* Cyclic Operation

Air Line
1. Working with timer, an air blower starts and injected
high-speed, air flow to the area less reassuring to fluid
deposited sands and
undo any lumps.
2. 3 A diversion valve sends air to a second line which feeds air
the bottom of the extraction line. The floating bubbles rise quickly,
producing suction from the bottom
and out of the tube. The pumping cycle continues until time runs out.
3. The cycle repeats every few hours, depending on the load of sand.

Valves .- Two specially designed and robust, built with sheets of carbon steel welded A/42-b quality, fitted with gussets rigilizadoras inside.

Amphibious .- The body and structure are constructed of rolled steel sheet, electrically welded. It contains within it the oil storage tank, electric motor, all components and valves.

At the top is machined housing O-ring and is covered with a lid which is installed on a system that ensures gland cord clamping and the total leakage. The bucket is waterproof to 25 meters deep.

Autoprensora .- The drive is via electro-hydraulic cylinders at an angle that act externally on the valves, exerting a gripping action on the material contained within the valves.

Electric motor .- 1,500 rpm, 220/380 V, 50Hz, lp-55 protection, insulation class F. (Siemens or similar).

Hydraulic Cylinders .- Special Two Rugged, double acting, rear shock, submersible, ground and chrome stems.

Maximum Pressure .- 150 Bars.

Closing-opening maneuver .- Via solenoid valve, double magnet 24V DC 4-way, 3 position, center bypass.

Hydraulic oil .- Hydraulic included 225, or similar.

Suction filter .- 90 microns.

Oil tank .- Equipped with air filter 40 micron, filler plug, level indicator and magnetic elements for retention of wells and magnetic particles.

Surface treatment .- Sand blasting Sa 2 1 / 2, two layers of epoxy pitch 125 microns each, and a two-component topcoat Hempel 125 microns. (On offer).

Working position .- Vertical, with a maximum inclination of 45 degrees.

Draining holes .- They practice holes torn in the middle-bottom of the three leaflets, which facilitate rapid evacuation of the water contained inside the bucket, before pouring the material where appropriate.

Comb .- Built in high-strength steel attached to a valve for cleaning the grate robust manual. (Optional)

Hydraulic Pump .- High pressure gear.

Tests and trials .- Operation in vacuum for 48 hours straight before the expedition, dimensional control, leak pressure and temperature.

Registered as a primary treatment in wastewater treatment plants, allows for better performance the rest of the plant, as well as lower operating costs.

These teams, which is fine sieve to be between 0.25 mm and 3.00 mm, are generally used in waste water are also the correct application from all types of industries.

The static screens have built a grid consisting of horizontal bars in stainless steel special profile AISI 304 or 316.

The water is distributed in the top of the fence, which gradually decreases horizontal tilted up and down, between 65 ° and 45 ° approximately. So are obtained successively the effects of separation and draining of the solids.

Features:

Metal cabinet .- The static screening consists of a metal cabinet constructed of stainless steel AISI 304 or 316, which serves as driving and water channeling and grid support.

Grid filter .- Designed specifically for this application, stainless steel construction AISI 304 or 316. (Curved or straight depending on type installation).

Finish .- Standard finish becomes Avesta Welding and subsequent stripping hot running water under pressure, as optional features blasting the ball of glass.

Description:

The static screen is particularly suitable for separating solids suspended in liquids. This separation is done in a fast, energy unsupported almost complete absence of maintenance and in conditions that make transportation of these solids easier than any other system, as it drained out.

Thanks to this facility and because of the performance it can offer its use is adequate in many installations, allows reuse of solids that were pulling in effluent, achieving a return, at the same time solves the problem waste reduction.

Due to the benefits it can offer its use is adequate in many installations.

Applications:

Pre-treatment and screening,

- Wastewater.
- Industrial and urban wastewater.
- Canned.
- Paper.
- Sugar.
- Pottery.
- Tanneries
- Etc. ..

Important Note:

The flow reflected in the attached tables, is conditional on revision of values ​​such as viscosity, concentration, temperature, etc..

Specially designed to eliminate fat and are floating on the surface of water. This treatment is recommended, and sometimes imposed, numerous craft businesses, restaurants, caterers, etc. Grease separators are manufactured (or boxes of fat), normalized for flow rates of 20 to 30 lts / sec., Also correct application in faecal treatments (Edar)

These teams are calculated for a retention time of 3 to 5 minutes and a rate of climb of 15 meters / hour.

It is essential to be cleaned regularly, the water temperature must be below 30 ° C at the outlet of the enclosure.

This equipment is designed so as to avoid, insofar as possible, the sedimentation of heavy materials, however, may be provided, at its entrance, a settling tank thicker material, easily cleaned with a retention time of the order of 1 to 3 minutes.

Description and features:

Frame .- Monoblock type, built with steel steel (or carbon steel) formed by two side structures, which support elements of translation. Cross beams complete the structure.

Attached to this uprights incorporate some of which hold and fix the chain guide roller blade conductive floating sweepers, construction is to be stainless steel.

Scraper .- Nylon scraper mounted on metal profile, which in turn is supported by two articulated arms. Stainless steel construction.

Unloading ramp .- Rugged construction and easy attachment to structures, with embedded reinforcements on the back of it, in order to ensure proper evacuation of floating, stainless steel construction.

Chain and sprocket drive .- Type power transmission, construction and high antioxidant capacity.

Driving equipment .- Composed of a gearmotor. A drive shaft drives a set of gears, which mesh with side conveyor chains, where the blades are attached.

Scrapers surface .- Scrapers built in stainless steel sheet, on which are mounted a profile neoprene adjustable for perfect adaptation to the sides of the enclosure and the vert ramp.